Non Woven Geotextile Road Filter Fabric

Manufacturing Process and Engineering Controls

Producing non woven geotextile road filter fabric requires precise control of fiber distribution, needling density, and finishing processes.

  1. Polymer Extrusion – Formation of continuous filaments or staple fibers

  2. Web Formation – Uniform fiber laying using carding or air-laying systems

  3. Needle Punching – Mechanical bonding via high-frequency barbed needles

  4. Thermal Setting – Dimensional stabilization under controlled temperature

  5. Edge Trimming – Width accuracy and roll consistency

  6. Quality Testing – Tensile, permeability, and AOS verification

  7. Roll Packaging – UV-protected wrapping for transport and storage

Product Details

Non Woven Geotextile Road Filter Fabric is a permeable, needle-punched synthetic textile used in road and pavement construction to provide filtration, separation, drainage, and soil stabilization, allowing water flow while preventing fine soil migration that compromises structural integrity.

Technical Parameters and Specifications

For road engineering and infrastructure procurement, the performance of non woven geotextile road filter fabric is defined by mechanical strength, hydraulic behavior, and durability.

ParameterTypical RangeEngineering Relevance
Mass per Unit Area100–600 g/m²Controls filtration and separation capacity
Tensile Strength8–30 kN/mLoad distribution under traffic stress
Elongation at Break40–80%Accommodation of subgrade deformation
Permittivity0.5–2.5 s⁻¹Vertical water flow efficiency
Apparent Opening Size (AOS)0.07–0.25 mmSoil retention control
UV Resistance>70% (500 hrs)Durability during construction exposure

Structure and Material Composition

The functional reliability of non woven geotextile road filter fabric depends on its fiber structure and polymer selection.

  • Primary Polymer

    • Polypropylene (PP)

    • Polyester (PET) for higher temperature resistance

  • Fiber Structure

    • Continuous or staple fibers

    • Randomly oriented for isotropic strength

  • Bonding Method

    • Needle-punched mechanical entanglement

  • Pore Network

    • Three-dimensional void structure for filtration and drainage

Manufacturing Process and Engineering Controls

Producing non woven geotextile road filter fabric requires precise control of fiber distribution, needling density, and finishing processes.

  1. Polymer Extrusion – Formation of continuous filaments or staple fibers

  2. Web Formation – Uniform fiber laying using carding or air-laying systems

  3. Needle Punching – Mechanical bonding via high-frequency barbed needles

  4. Thermal Setting – Dimensional stabilization under controlled temperature

  5. Edge Trimming – Width accuracy and roll consistency

  6. Quality Testing – Tensile, permeability, and AOS verification

  7. Roll Packaging – UV-protected wrapping for transport and storage

Industry Comparison

Selecting the correct geotextile type is critical for long-term road performance.

CriteriaNon Woven GeotextileWoven GeotextileGeogridGravel Filter Layer
FiltrationExcellentLimitedPoorModerate
DrainageHighLowVery LowModerate
Installation SpeedFastFastModerateSlow
Material ConsistencyHighHighHighVariable

Application Scenarios

Non woven geotextile road filter fabric is widely adopted across transportation and civil infrastructure projects.

  • Road and Highway Construction – Subgrade separation and filtration

  • EPC Contractors – Pavement systems, access roads, and shoulders

  • Municipal Projects – Urban roads and drainage layers

  • Industrial Facilities – Heavy-load service roads

  • Distributors – Infrastructure material supply chains

Core Pain Points and Engineering Solutions

  • Pain Point: Subgrade pumping and fines migration
    Solution: Controlled AOS for effective soil retention

  • Pain Point: Poor drainage causing water accumulation
    Solution: High permittivity non woven structure

  • Pain Point: Fabric tearing during installation
    Solution: Higher mass and tensile strength selection

  • Pain Point: Uneven settlement under traffic
    Solution: Elastic elongation to accommodate deformation

Risk Warnings and Mitigation Strategies

Incorrect selection of non woven geotextile road filter fabric may result in clogging, tearing, or reduced service life. Risks should be mitigated by matching AOS to soil gradation, avoiding prolonged UV exposure, and ensuring overlap and anchoring comply with project specifications.

Procurement and Selection Guide

  1. Analyze subgrade soil particle size distribution

  2. Define required filtration and drainage performance

  3. Select appropriate fabric mass and tensile class

  4. Verify compliance with ASTM or EN standards

  5. Confirm roll width and length for installation efficiency

  6. Request third-party test reports

  7. Evaluate logistics and site storage conditions

Engineering Case Application

In a regional highway rehabilitation project, 300 g/m² non woven geotextile road filter fabric was installed between soft clay subgrade and crushed aggregate base. Post-construction monitoring showed reduced rutting and stable drainage performance after two monsoon seasons.

FAQ – Non Woven Geotextile Road Filter Fabric

  • Q1: What is the main function in road construction?
    A: Filtration and separation of subgrade and base layers.

  • Q2: Is non woven better than woven for drainage?
    A: Yes, non woven provides superior water flow.

  • Q3: How is AOS selected?
    A: Based on soil gradation and fines content.

  • Q4: Can it be used under asphalt roads?
    A: Yes, commonly used beneath base courses.

  • Q5: Does thickness affect filtration?
    A: Mass and pore structure are more critical than thickness.

  • Q6: What overlap is recommended?
    A: Typically 300–500 mm depending on subgrade.

  • Q7: Is UV resistance important?
    A: Yes, especially during prolonged site exposure.

  • Q8: Can it replace gravel filters?
    A: In many applications, yes.

  • Q9: What standards apply?
    A: ASTM D4595, D4491, EN ISO 10319.

  • Q10: What is the expected service life?
    A: 25–50 years when properly designed.

Call to Action

For project-specific recommendations, technical datasheets, compliance documentation, or pricing of non woven geotextile road filter fabric, please submit your engineering requirements for professional review.

E-E-A-T Author Credentials

This article is authored by a geosynthetics engineer with over 15 years of experience in road infrastructure design, geotextile specification, and EPC project support across transportation and civil engineering sectors.

Non Woven Geotextile Road Filter Fabric

Non Woven Geotextile Road Filter Fabric 

Non Woven Geotextile Road Filter Fabric

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