Nonwoven Polyester Permeable Geotextile Separation Fabric
Manufacturing Process
The manufacturing process of Nonwoven Polyester Permeable Geotextile Separation Fabric directly influences its filtration efficiency, strength uniformity, and service life.
Engineering Manufacturing Steps
Polyester fiber selection and quality inspection
Fiber opening, blending, and carding
Web formation and layering
Needle punching for mechanical bonding
Thermal setting and thickness stabilization
Online inspection for mass and tensile consistency
Roll cutting, labeling, and packaging
High-speed needle looms, automatic weight control systems, and tensile testing equipment are essential to ensure compliance with engineering standards.
Product Definition
Nonwoven Polyester Permeable Geotextile Separation Fabric is a needle-punched geosynthetic material engineered for separation, filtration, drainage, and protection in civil and infrastructure projects. It allows controlled water flow while preventing soil migration, ensuring long-term structural stability of roadbeds, foundations, and hydraulic systems.
Technical Parameters and Specifications
The following parameters are commonly specified in EPC tenders and infrastructure design documents for Nonwoven Polyester Permeable Geotextile Separation Fabric.
Raw material: 100% Polyester (PET)
Manufacturing method: Needle-punched nonwoven
Mass per unit area: 100 – 800 g/m²
Thickness (2 kPa): 0.8 – 4.5 mm
Tensile strength (MD/CD): 6 – 25 kN/m
Elongation at break: 40% – 80%
CBR puncture resistance: 1.0 – 6.5 kN
Permeability coefficient: ≥ 1 × 10⁻³ m/s
Apparent opening size (O90): 0.07 – 0.20 mm
UV resistance: ≥ 70% strength retained after 500 h
Operating temperature range: -40°C to +120°C
Structure and Material Composition
Nonwoven Polyester Permeable Geotextile Separation Fabric has a uniform three-dimensional fiber structure that provides both mechanical strength and hydraulic performance.
Structural Composition
Polyester Continuous or Staple Fibers: Provide tensile strength and chemical stability
Needle-Punched Fiber Network: Creates high porosity and permeability
Thermal or Mechanical Bonding Points: Enhance dimensional stability
Open Pore Channels: Enable effective filtration and drainage
Manufacturing Process
The manufacturing process of Nonwoven Polyester Permeable Geotextile Separation Fabric directly influences its filtration efficiency, strength uniformity, and service life.
Engineering Manufacturing Steps
Polyester fiber selection and quality inspection
Fiber opening, blending, and carding
Web formation and layering
Needle punching for mechanical bonding
Thermal setting and thickness stabilization
Online inspection for mass and tensile consistency
Roll cutting, labeling, and packaging
High-speed needle looms, automatic weight control systems, and tensile testing equipment are essential to ensure compliance with engineering standards.
Industry Comparison
Nonwoven polyester geotextiles are often compared with other geosynthetic materials used for separation and filtration.
| Parameter | Nonwoven PET Geotextile | Woven Geotextile | Polypropylene Nonwoven | Gravel Filter Layer |
|---|---|---|---|---|
| Permeability | Excellent | Moderate | Good | High |
| Filtration Control | Precise | Limited | Moderate | Poor |
| Installation Efficiency | High | Medium | High | Low |
| Durability | High | High | Medium | Variable |
| Typical Use | Separation & filtration | Reinforcement | Drainage | Traditional filtering |
Application Scenarios
Nonwoven Polyester Permeable Geotextile Separation Fabric is widely applied across civil, transportation, and environmental engineering projects.
Distributors: Supplying standardized geotextiles for regional infrastructure markets
EPC Contractors: Roads, railways, airports, retaining structures
Engineering Consultants: Filtration and separation layer design
Project Owners: Long-term performance and reduced maintenance cost
Core Pain Points and Solutions
Soil contamination: Geotextile prevents fine particle migration between layers
Poor drainage: High permeability maintains continuous water flow
Base course deformation: Separation function preserves aggregate integrity
Complex installation: Lightweight rolls improve construction efficiency
Risk Warnings and Mitigation Strategies
Improper selection or installation may reduce performance. Risks include clogging due to incorrect opening size, mechanical damage during backfilling, and insufficient overlap.
Mitigation strategies involve soil compatibility analysis, protective layers during installation, and adherence to specified overlap and anchoring requirements.
Procurement Selection Guide
Analyze soil gradation and hydraulic requirements
Select appropriate mass per unit area
Verify tensile and puncture strength requirements
Confirm applicable standards and test methods
Review manufacturer production capability and QC system
Request samples and laboratory test reports
Evaluate logistics, roll sizes, and delivery schedule
Engineering Case Example
In a highway subgrade rehabilitation project covering 35 km, 300 g/m² nonwoven polyester permeable geotextile separation fabric was installed between soft clay subsoil and crushed stone base. The solution significantly reduced rutting, improved drainage, and extended pavement service life under heavy traffic loads.
FAQ
Q1: What is the main function of this geotextile?
A: Separation and filtration.Q2: Is polyester suitable for alkaline soils?
A: Yes, polyester has good chemical resistance.Q3: What grammage is typical for road projects?
A: 200–400 g/m².Q4: Can it be used under riprap?
A: Yes, with sufficient puncture resistance.Q5: How is permeability measured?
A: According to standardized hydraulic tests.Q6: Does it replace sand filters?
A: In many cases, yes.Q7: What overlap is recommended?
A: Typically 300–500 mm.Q8: Is UV exposure allowed?
A: Short-term exposure is acceptable.Q9: How long is the service life?
A: Often exceeds 25 years when properly installed.Q10: Are custom roll sizes available?
A: Yes, depending on production capacity.
Call to Action
To request quotations, technical datasheets, or engineering samples of Nonwoven Polyester Permeable Geotextile Separation Fabric, please provide your project specifications, soil conditions, and applicable standards to our technical team.
E-E-A-T Author Credentials
This article is authored by a civil and geosynthetics engineering specialist with more than 15 years of experience in geotextile manufacturing, infrastructure project design support, and EPC material procurement for transportation, hydraulic, and environmental engineering projects.



